The Cost:
The Plasma Ball can be purchased from most novelty stores for
around $20 Australian or of course on eBay
for much the same price. Most (depending on size) will offer AA
battery operation or mains power however this must be purchased separately.
In my case, I used a 6V DC (1 Amp)
power supply which cost around $25 Australian. The plastic boxes,
switches, dc socket, wire and heat shrinkable material cost approximately
$35. Assuming you already have the required soldering iron and solder,
de-solder tape, glue, alligator clips, files, wet and dry sandpaper
and drill/drill bits, you should not need any other tools (other than
a standard screwdriver) for this modification. Total cost: $85.
Case Preparation:
As the saying goes: "Prior
planing prevents piss poor performance!". The same can be said
when modifying a computer case. Because the ball itself is not
perfectly round, I measured the average diameter and made the relevant
markings on the outside of the case. Then traced around the ball
itself, ensuring I didn't exceed the pre-measured area.
You could use a hole saw to cut the
plastic case and then file the excess off however I choose to tackle
it a different way. I drilled small holes around the inner edge of the
marking and then filed any excess or sharp edges. This way, I could
adjust any specific area depending on how the ball would fit. Once I
was happy with the overall shape, I used a combination of wet and dry
sandpaper to create a smooth finish.
I then drilled the metal chassis of
the case so the small end of the ball, could be fitted. A rubber
insert, which came with the ball originally, was inserted into the
hole to insulate the ball from the metal as well as offer a nice tight
fit. Note: Make sure the hole you cut is not too large as you want a
tight fit. To remove the front panel of the case, you must first
remove the ball hence gluing it is not an option.
The switches and dc socket sit in a
small black box which is located next to the power supply. This was
completed at the end of the modification once everything had been
tested. |